Knowledge & insights

Knowledge & Insights

Medical
requirements

Meeting the highest standards for medical devices requires more than just advanced technology. Safety, regulatory compliance, and quality must be ensured at every stage—from development to production.

Our batteries are developed under strict regulatory and quality frameworks, ensuring full traceability, risk management, and reliable change control. This guarantees not only product safety but also regulatory compliance for your medical applications.

01 Highest quality & safety

Within medical applications, highest quality and full traceability is required.

Safety-relevant failures are not permitted.

Quality system according to ISO 13485 is a must.

02 Meet regulatory aspects

Different regulatory requirements, depending on the application must be met. Additionally, the requirements are continuously growing.

The product itself but also development and production setup needs to be aligned with these requirements. (CE, FDA, MDR)

03 Risk management and documentation

D-FMEA and P-FMEA are required throughout the whole development process.

All documentation must be complete and consistent.

The supply chain must be secured to avoid any delivery shortfall.

04 Change management

All changes to the product or production process must be communicated, verified, documented, approved, and tracked throughout the product’s entire lifecycle.

Wyon’s core
competences

Expertise, precision, and innovation—Wyon's core competences drive the development of high-performance battery solutions for medical technology.

From world-unique plastic housing technology to miniaturized cells, precision automation, and uncompromising quality standards—our capabilities cover every critical aspect of battery development and production. With over 25 years of experience in MedTech, we combine innovation with reliability to deliver tailored solutions that meet the highest demands.

Plastic housing

  • Lightweight
  • Corrosion resistance
  • Low eddy current loss
  • Attachment possibilities

Miniaturization

  • Micro size
  • Form factor options & precision
  • Thin cells

Performance

  • High Energy density
  • Long cycle life

Automation

  • Flexible production volumes at highest precision

Implantable cells

  • High performance and safe implantable cells
  • Investment in implantable cell technology
  • Platform and “off-the-shelf” cells available
  • Unique and high sensitivity leak test method to prove hermeticity of micro - and plastic enclosed cells

Quality and safety

  • 100% electrical test (C, OCV, Ri)
  • 100% leakage control
  • Full traceability
  • ISO13485 & ISO9001 certified

Innovation

Pioneering new standards in battery design and performance.

Innovation is at the heart of everything we do — from materials science to system integration. Our multidisciplinary teams continuously explore new frontiers in battery technology to support the next generation of medical and wearable devices.

Electrochemical
systems

Application-specific chemistries for next-level performance

Our R&D efforts are centered on advancing electrochemical systems optimized for application-specific performance metrics such as energy density, lifecycle, and thermal stability. We invest heavily in the development of novel chemistries and cell architectures to meet evolving technical requirements.

Platform
engineering

Flexible design frameworks for custom battery solutions.

In parallel, we are engineering modular technology platforms that streamline the design and validation of custom battery configurations. These platforms enable rapid integration, significantly reducing time-to-market for tailored energy storage solutions.

Production
& quality

Reliable processes and in-house technology for consistent quality—from prototypes to high-volume production.

Our products are manufactured using state-of-the-art production lines; most of the equipment is developed in-house. This means we can ensure consistency in price and quality. The degree of automation is selected based on the series size.

  • efficient and cost optimized options for production volumes ranging from 1k to millions
  • Stable and fully validated production processes
  • 100% electrical test (C, OCV, Ri)
  • 100% leakage control with hermeticty test method
  • Full traceability on each battery

Industries
& uses

Precision. Performance. Miniaturized.

Driving innovation in energy density and precision engineering — Wyon is playing a key role in the future of miniature and micro battery technology. From active implants and medical wearables to specialized industrial applications—our miniature batteries deliver the precision, reliability, and performance demanded by the most challenging industries.

Exploring the Applications of Our Product Portfolio

  • Neurostimulation Devices
  • Neuroprosthesis
  • Orthopedic Implants
  • Glucose Monitoring Systems
  • Drug Delivery Systems
  • Other Active Implants

Join us in shaping the next generation of battery innovation.

Product lifecycle
management

Long-term reliability through structured processes, cross-functional collaboration, and continuous improvement.

At Wyon, Product Lifecycle Management (PLM) is more than a process—it's the strategic backbone of our long-standing zero-failure quality standard. It ensures that every product in serial production meets the highest expectations for reliability, performance, and long-term customer value. Our PLM team is the driving force behind this standard. They manage product-related decisions—from change requests to production challenges—ensuring quality is upheld throughout the entire lifecycle. Regular reviews and close cross-functional collaboration turn feedback into action, embedding a no-failure mindset into our DNA.

We follow a rigorous, long-term approval process that complies with all relevant regulations and includes direct, ongoing communication with our customers. Fast response times ensure we stay aligned with their needs.

Given the exceptional longevity of medical devices, our PLM approach reflects more than operational excellence—it represents a long-term commitment. By ensuring our products remain reliable throughout the full lifecycle of our customers' solutions, we reinforce trust and deliver enduring value.